1. The body castings are naturally aged for one year, stress relieved by high-temperature annealing, and resistant to fatigue without deformation.
2. The "Pin" type body base ensures that the XY worktable moves within the range of the body base, effectively guaranteeing the stability of the machine tool.
3. The bed is made of resin sand casting and undergoes two high-temperature heat treatments to effectively control the deformation of the machine tool.
4. Adopting imported linear guide rails and imported double nut ball screws to maintain mechanical accuracy for a long time.
5. C-type structure, fully supported for operation, bi-directional constant tension tight wire, excellent fast movement and jumping characteristics.
6. Using low-voltage, unobstructed, constant current high-frequency power supply for processing and cutting, the surface roughness, cutting efficiency, molybdenum wire loss and other indicators are at the forefront in China.
IIMain performance indicators and technical requirements for power, electrical, and system
Power Supply |
AC380V 50Hz |
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Basic software functions |
Coordinate system: absolute coordinates, incremental coordinates (relative coordinates) |
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Graphic coordinate transformation, scaling, rotation function, graphic tracking display function |
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Linear and arc interpolation function, slope processing function |
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Capable of five axis four linkage control, with the function of machining different surfaces up and down, and variable taper machining |
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Real time tracking of graphics and programs during processing, displaying processing status, processing speed, and processing time in real-time. |
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Short circuit and wire breakage handling function, power outage memory function, automatic shutdown function after processing is completed |
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Equipped with mechanical origin search function, capable of compensating for pitch errors in each section |
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Automatic transition arc function (arbitrary, corner function) |
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Equipped with reverse machining, menu technology, automatic programming, and data transmission functions |
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The software can perform 7 cutting programs and automatically select parameters based on material, wire diameter, and workpiece thickness. During the processing, it is possible to change the processing parameters |
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Electrical part |
Electric control cabinet |
Reasonable layout, ventilation, dust prevention, heat dissipation, anti-interference |
electronic component |
Long term high-temperature aging meets the needs of continuous operation of components around the clock (Siemens, Modorola). |
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Wire |
The cable adopts moisture-proof and waterproof adapters, with good insulation, good contact between sockets and plugs, large contact capacity, easy insertion and removal, and convenient separation between the machine tool bed and the electrical cabinet. Maintenance is extremely convenient |
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Power system |
We use our company's independently developed third-generation independent module professional digital pulse power supply. Compared with integrated power supplies, it has higher system integration, higher anti-interference ability, and reliable waveform transmission. |
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Power pulse |
The intelligent electrical cabinet has the function of grouping pulses and can achieve unidirectional discharge. The optimized combination of nine fully digital pulses results in more accurate and stable waveforms, high energy utilization, and low molybdenum wire loss: cutting 200000 square meters, molybdenum wire loss ≤ 0.02mm. |
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Circuit Design |
Adopting digital high-speed current and voltage sampling circuits, the maximum carrying current is ≥ 10A, and the unit current processing efficiency is ≥ 50m ㎡/min A, The maximum efficiency of a single cutting is ≥ 130m ㎡/min, and the commonly used cutting efficiency is ≥ 120m ㎡/min. The advantage is more obvious when cutting large thicknesses. When cutting thicknesses of 500mm-1000mm, the cutting efficiency is ≥ 80m ㎡/min, |
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Fault protection and warning function |
The machine tool is equipped with wire breakage and wire stroke protection functions. The main vibration power supply and drive power supply of the machine tool are equipped with light-emitting diodes, which can achieve online fault detection |
IIIComplete equipment
name |
quantity |
TF630 host |
1 unit |
Industrial computer, monitor, keyboard, mouse |
1 set |
Water tank |
1 piece |
Water pump |
1 set |
Inlet and outlet pipes |
4 pieces |
Control cabinet key cable with plug |
1 piece |
Shake the handle |
1 piece |
Extended screw |
2 pieces |
Factory documentation |
3 copies |
Emulsified cream |
1 piece |
Tightening wheel |
3 pieces |
Guide wheel |
6 pieces |
Wire arranging wheel |
6 pieces |
parallels |
6 pieces |
Foot adjustment screw |
6 pieces |
Foot adjustment nut |
6 pieces |
Fixture |
2 sets |